Development of a dynamic Operator Training Simulator (OTS) for a refinery isomerization unit to train operators and simulate normal and abnormal operating conditions, startup, shutdown, and emergency scenarios, with the aim of reducing human error and improving safety and operational efficiency without disrupting production.
Limited access to accurate kinetic and thermodynamic data for modeling chemical reactions and phase equilibria, the complexity of dynamic process modeling, and the integration of control, alarm, and interlock systems into the simulator.
Development of the unit’s steady-state model in an interpreted environment; development of the dynamic model first in an interpreted environment and subsequently in a compiled environment; design of thermodynamic and kinetic calculation engines; development of solvers for mass, energy, and momentum balance equations; simulation of the process control system; and management of operator training scenarios.
A dynamic operational simulator for the isomerization unit, deployable on the company’s existing infrastructure, together with a user manual and a training platform for operator assessment and competency development.
Jey Oil Refining Company
Design and development of magnetoactive nanoceramic coatings to inhibit the nucleation and growth of coke deposits in process equipment used in bitumen-producing refineries. Through surface engineering, these coatings prevent the initial adhesion of coke, thereby enhancing equipment efficiency and extending its service life.
Jey Oil Refining Company
Design and manufacture of an industrial turbo-compressor to supply combustion chamber air and plant compressed air by utilizing the heat generated from the combustion of excess gas. The key innovation is the elimination of the power turbine rotor and the splitting of the hot gas flow upstream of the gas-generator turbine inlet, which reduces costs while increasing aerodynamic loading.
Jey Oil Refining Company
Design and fabrication of a compact heat exchanger for preheating the compressed air supplied to the oxidation reactor from 90°C to 200°C, using direct flame heat and combustion products from excess gas. The heat exchanger is installed in the excess-gas burner wall and fabricated from A516 steel plate with minimized welding requirements.