Design and manufacture of an industrial turbo-compressor to supply combustion chamber air and plant compressed air by utilizing the heat generated from the combustion of excess gas. The key innovation is the elimination of the power turbine rotor and the splitting of the hot gas flow upstream of the gas-generator turbine inlet, which reduces costs while increasing aerodynamic loading.
The increased aerodynamic loading and rotor axial thrust resulting from the elimination of the power turbine require detailed thermoelastic analysis and the design of an effective cooling system. Other key challenges include controlling manufacturing tolerances and bearing installation at high rotational speeds, as well as managing leakage and cooling-flow rates to minimize power losses.
Engaging experienced companies for aerodynamic and mechanical design, while leveraging the expertise of domestic turbomachinery manufacturers for fabrication and testing. Reducing turbine temperature through ambient-air cooling and using domestically produced alloy steel instead of expensive imported alloys, together with an integrated rotor design and an axial thrust balancing system.
Complete design documentation, performance and standard test results, and delivery of an industrial turbo-compressor installed on the plant’s actual air supply line. A comprehensive technical package, including engineering drawings, manufacturing procedures, and operating instructions, will also be provided.
Jey Oil Refining Company
Design and development of magnetoactive nanoceramic coatings to inhibit the nucleation and growth of coke deposits in process equipment used in bitumen-producing refineries. Through surface engineering, these coatings prevent the initial adhesion of coke, thereby enhancing equipment efficiency and extending its service life.
Jey Oil Refining Company
Design and fabrication of a compact heat exchanger for preheating the compressed air supplied to the oxidation reactor from 90°C to 200°C, using direct flame heat and combustion products from excess gas. The heat exchanger is installed in the excess-gas burner wall and fabricated from A516 steel plate with minimized welding requirements.
Jey Oil Refining Company
Design and fabrication of an industrial-scale waste heat recovery boiler for steam generation using exhaust heat from the bitumen plant’s excess-gas burner, with the aim of reducing steam consumption from 18 to 9.5 tonnes per hour and utilizing low-grade waste energy.