Design and development of formulations for six specialized grades of polyethylene- and polypropylene-based compounds and masterbatches (including crack-resistant, light-stabilized, silane-crosslinkable, barrier nanocomposite, halogen-free flame-retardant, and engineering-grade PP compounds) to enhance the value chain and reduce the sale of unprocessed raw materials.
Compatibility of additives with the polymer matrix, control of uniform dispersion during extrusion, prevention of thermal degradation, maintenance of consistent properties at industrial scale, and adaptation of formulations to different feedstock grades.
Systematic research and development, formulation optimization through laboratory testing, pilot-scale sample production, and transfer of technical know-how to the industrial production unit with an annual capacity of 100,000 tonnes.
Technical reports, optimized formulations, prototype samples, process engineering and quality control documentation, and a database of product performance properties.
Jey Oil Refining Company
Design and development of magnetoactive nanoceramic coatings to inhibit the nucleation and growth of coke deposits in process equipment used in bitumen-producing refineries. Through surface engineering, these coatings prevent the initial adhesion of coke, thereby enhancing equipment efficiency and extending its service life.
Jey Oil Refining Company
Design and manufacture of an industrial turbo-compressor to supply combustion chamber air and plant compressed air by utilizing the heat generated from the combustion of excess gas. The key innovation is the elimination of the power turbine rotor and the splitting of the hot gas flow upstream of the gas-generator turbine inlet, which reduces costs while increasing aerodynamic loading.
Jey Oil Refining Company
Design and fabrication of a compact heat exchanger for preheating the compressed air supplied to the oxidation reactor from 90°C to 200°C, using direct flame heat and combustion products from excess gas. The heat exchanger is installed in the excess-gas burner wall and fabricated from A516 steel plate with minimized welding requirements.