Improvement of the paraformaldehyde granule production process through optimization of the Prilling Tower system and installation of a recovery crusher to integrate the production cycle, reduce waste by up to 15%, increase production capacity, and achieve uniform particle size distribution to enhance competitiveness in export markets.
طراحی نازلهای پاشش یکنواخت با شبیهسازی CFD، کنترل دمای هوا و سرعت جریان برای خشکشدن بدون ترک، جلوگیری از چسبندگی گرانولها به دیواره برج، هماهنگی دبی و سرعت چرخش نازل، طراحی آسیاب بدون گردوغبار و تخریب شیمیایی، یکپارچهسازی بازیافت در محیط بدون رطوبت، مقاومت در برابر سایش، سیستم کنترل همزمان DCS/PLC، و رعایت ایمنی در برابر گردوغبار قابل اشتعال (NFPA 652).
CFD simulation to optimize air distribution, replacement of fans and nozzles, design and fabrication of a hammer mill with an appropriate operating speed, installation of an online particle size distribution monitoring system, implementation of advanced DCS/PLC-based automation to coordinate the two units, isolation and integration with the suction system, and training of the operations team.
An installed industrial crusher and a modified Prilling Tower with FAT/SAT documentation, as-built drawings and datasheets; product samples with particle size distribution (PSD) analysis and quality reports; documented waste reduction of ≥15% and increased production capacity; a digital process parameter monitoring system; and operation and maintenance (O&M) manuals.
Jey Oil Refining Company
Design and development of magnetoactive nanoceramic coatings to inhibit the nucleation and growth of coke deposits in process equipment used in bitumen-producing refineries. Through surface engineering, these coatings prevent the initial adhesion of coke, thereby enhancing equipment efficiency and extending its service life.
Jey Oil Refining Company
Design and manufacture of an industrial turbo-compressor to supply combustion chamber air and plant compressed air by utilizing the heat generated from the combustion of excess gas. The key innovation is the elimination of the power turbine rotor and the splitting of the hot gas flow upstream of the gas-generator turbine inlet, which reduces costs while increasing aerodynamic loading.
Jey Oil Refining Company
Design and fabrication of a compact heat exchanger for preheating the compressed air supplied to the oxidation reactor from 90°C to 200°C, using direct flame heat and combustion products from excess gas. The heat exchanger is installed in the excess-gas burner wall and fabricated from A516 steel plate with minimized welding requirements.